6layer Resin Plug PCB

Introduction to Resin Plug PCB

Product Overview

The Resin Plug PCB is a specialized type of printed circuit board (Leiterplatte) designed for high-performance electronic applications. It incorporates advanced resin plug technology, which enhances its mechanical stability and electrical performance. This PCB is particularly useful in digital products where space and reliability are critical factors.

Purpose and Application

The primary purpose of the Resin Plug PCB is to provide a robust and reliable platform for mounting and interconnecting electronic components. It is widely used in digital products such as smartphones, Tabletten, laptops, and other portable devices. Its compact design and high durability make it ideal for modern electronic applications that demand precision and efficiency.

Classification

Resin Plug PCBs can be classified based on several criteria:

Layer Count: This PCB has 6 Schichten, allowing for complex circuit designs and efficient component placement.
Material Composition: Made from S1141 material, known for its excellent thermal and mechanical properties.
Oberflächenbehandlung: Features immersion gold treatment, which offers superior conductivity and corrosion resistance.

Material and Construction

Material

The Resin Plug PCB is made from S1141 material, chosen for its high strength and thermal stability. This ensures the PCB can withstand harsh operating conditions while maintaining its structural integrity.

Construction Details

Schichten: The PCB consists of 6 Schichten, providing ample space for intricate circuit designs.
Fertige Dicke: The PCB has a finished thickness of 1.2mm, optimizing both space efficiency and mechanical strength.
Kupferdicke: With copper layers of 1/0.5OZ, the PCB ensures efficient electrical conductivity.
Farbe: Available in green and white, facilitating easy identification and aesthetic integration in various devices.

Performance Characteristics

Special Technology: The use of resin plug technology enhances the PCB’s mechanical stability and electrical performance, making it suitable for high-reliability applications.
Min. Spur / Raum: The PCB supports fine pitch components with a minimum trace and space of BGA 3mil/3mil, enabling high-density component placement.

Production Process

The manufacturing process of a Resin Plug PCB involves several key steps:

Material Preparation: Selecting and preparing the S1141 material for optimal performance.
Layer Stacking: Stacking the 6 layers to achieve the desired thickness and functionality.
Pattern Etching: Using chemical etching or laser cutting to create precise circuit patterns.
Lamination: Compressing the layers together under high pressure and temperature to form a cohesive unit.
Plating: Applying copper plating to ensure good electrical connectivity.
Oberflächenbehandlung: Treating the surface with immersion gold to enhance conductivity and corrosion resistance.
Qualitätskontrolle: Conducting rigorous testing to ensure the PCB meets all performance specifications.

Key Features and Advantages

High Mechanical Stability: The resin plug technology provides exceptional mechanical stability, reducing the risk of component failure.
Excellent Electrical Performance: The PCB’s design ensures consistent signal transmission and minimal interference.
Durability: Made from high-strength materials, ensuring long-term reliability even under harsh conditions.
Versatility: Suitable for a wide range of digital products due to its adaptable design and material properties.

Usage Scenarios

Resin Plug PCBs are essential in scenarios where high reliability and compact design are critical, such as:

Unterhaltungselektronik: Enhancing the performance and durability of smartphones, Tabletten, and laptops.
Wearable Devices: Supporting the miniaturization and reliability of fitness trackers and smartwatches.
Automotive Electronics: Facilitating advanced driver-assistance systems and infotainment units in vehicles.
Industrial Applications: Enabling precise control and monitoring in automation and control systems.

In conclusion, the Resin Plug PCB represents a significant advancement in PCB technology, combining high mechanical stability with excellent electrical performance. Its robust construction and advanced features make it an ideal choice for modern digital products that require precision and reliability. Whether it’s enhancing the performance of consumer electronics or supporting critical automotive applications, this PCB stands out as a testament to innovation and engineering excellence.