What is a 12L 2+N+2 HDI PCB?
A 12L 2+N+2 HDI PCB refers to a twelve-layer High Density Interconnect (HDI) プリント基板, featuring two core layers flanked by N signal layers and another two core layers. This configuration allows for high density interconnections, making it suitable for advanced electronic applications. The “2+N+2” designation indicates the arrangement of the core and signal layers.
Design Considerations
Designing a 12L 2+N+2 HDI PCB involves several critical factors:
- Layer Stacking: Proper alignment of the core and signal layers to ensure optimal electrical performance.
- Trace and Space: Minimal trace width and space of 3mil/3mil to accommodate fine features.
- Hole Sizes: Mechanical holes as small as 0.2mm and laser holes down to 0.1mm for precise component placement.
- 銅の厚さ: Varied copper thickness with inner layers at 1OZ and outer layers at 0.5OZ to balance conductivity and flexibility.
How Does It Work?
The functionality of a 12L 2+N+2 HDI PCB relies on its multilayer structure and the use of high-density interconnects. Each layer serves a specific purpose:
- Core Layers: Provide structural integrity and act as the foundation for signal layers.
- Signal Layers: Carry electrical signals between components.
- 表面処理: Immersion gold plus OSP ensures excellent solderability and long-term reliability by preventing oxidation.
Applications and Classifications
These PCBs are primarily used in intelligent digital products where compact size and high performance are crucial. They can be classified based on their complexity and the number of layers, with the 12L 2+N+2 configuration being highly versatile for various applications.
Materials and Performance
Constructed from FR-4 ITEQ, these PCBs offer excellent thermal stability and mechanical strength. The blue/white color scheme aids in visual inspection and troubleshooting. The finished thickness of 1.6mm provides a robust yet flexible board suitable for intricate designs.
Structure and Features
The unique structure of a 12L 2+N+2 HDI PCB includes:
- Twelve Layers: Two core layers, N signal layers, and another two core layers.
- High Density Interconnects: Allow for complex routing and minimal space usage.
- 表面処理: Immersion gold plus OSP enhances conductivity and protects against corrosion.
製造工程
The manufacturing process involves several sophisticated steps:
- 材料の準備: Selecting high-quality FR-4 substrate and copper foils.
- Layer Stacking: Arranging the layers in a precise order to achieve the desired “2+N+2” configuration.
- Bonding: Using heat and pressure to bond the layers together.
- エッチング: Applying etchant to remove excess copper, leaving only the desired conductive paths.
- メッキ: Adding a thin layer of metal to improve conductivity and solderability.
- 表面処理: Applying immersion gold plus OSP to protect against oxidation and enhance solderability.
- 品質管理: Conducting thorough inspections and tests to ensure each board meets stringent quality standards.
Use Cases and Scenarios
12L 2+N+2 HDI PCBs are ideal for use in intelligent digital products where miniaturization and high performance are critical. Common applications include:
- スマートフォン: Enabling slimmer designs without compromising on functionality or performance.
- タブレット: Providing reliable connectivity for high-speed data transfer and processing.
- Wearable Devices: Supporting compact designs while maintaining robust performance and durability.
- Portable Media Players: Ensuring high-quality audio and video processing capabilities in a small form factor.
In conclusion, the 12L 2+N+2 HDI PCB represents a pinnacle of innovation in PCB technology, offering unmatched density, パフォーマンス, and reliability for the most demanding consumer electronic applications.