산업용 컨트롤러 PCB

Introduction to the Industrial Controller PCB

The Industrial Controller PCB is a robust and reliable printed circuit board designed specifically for industrial control systems. It ensures stable and efficient operation in demanding environments, making it essential for various industrial applications.

What is an Industrial Controller PCB?

An Industrial Controller PCB, 또는 인쇄 회로 기판, is a specialized electronic board used in industrial control systems. It houses various components and provides the necessary interconnections to ensure the proper functioning of industrial machinery and processes.

설계 요구 사항

The design requirements for an Industrial Controller PCB are critical to ensure its reliability and performance:

재료: EM-82, chosen for its durability and excellent electrical properties.
레이어 수: 4 layers to accommodate complex circuit designs.
색상: Black/White for easy identification and aesthetic appeal.
완성된 두께: 1.6mm to provide structural integrity without being overly bulky.
구리 두께: 1OZ to ensure adequate conductivity.
표면 처리: Immersion Gold to enhance solderability and corrosion resistance.
Minimum Trace and Space: Both 6mil (0.15mm) to support fine circuit patterns.
특성: Hole copper is larger than 25um for better electrical connectivity.

어떻게 작동하나요??

The Industrial Controller PCB works by providing a platform for various electronic components to be interconnected through conductive pathways. These pathways, or traces, are made of copper and are etched onto the board. The immersion gold surface treatment ensures that these traces remain conductive and resistant to environmental factors.

응용

The primary application of the Industrial Controller PCB is in industrial control systems where it manages and regulates the operations of machinery and processes. This includes:

Automated manufacturing systems
Industrial robotics
Process control systems
Machine tool controllers

분류

Based on its features and applications, the Industrial Controller PCB can be classified as a high-reliability PCB designed for industrial use. This classification highlights its capability to withstand harsh industrial environments.

재료 구성

The core material used in the Industrial Controller PCB is EM-82, a high-performance laminate material known for its excellent mechanical, thermal, and electrical properties. This material ensures that the PCB can withstand the demands of industrial applications.

성능 특성

The performance characteristics of the Industrial Controller PCB include:

높은 신뢰성
Excellent signal integrity
Superior thermal management
Robust mechanical strength
Long-term stability

Structural Details

The structural details of the Industrial Controller PCB are as follows:

레이어 수: 4 레이어
완성된 두께: 1.6mm
구리 두께: 1온스
Minimum Trace Width: 6밀 (0.15mm)
Minimum Space Between Traces: 6밀 (0.15mm)
표면 처리: 이머젼 골드
Hole Copper Thickness: Larger than 25um

Features and Benefits

The key features and benefits of the Industrial Controller PCB include:

High density interconnectivity
Excellent signal integrity
Robust mechanical construction
Reliable long-term performance
Aesthetic color options (Black/White)

생산 과정

The production process of the Industrial Controller PCB involves several steps, 포함:

재료 선택: Choosing high-quality EM-82 material.
레이어 스태킹: Arranging the 4 layers with precision.
에칭: Removing excess copper to form the desired trace patterns.
도금: Applying immersion gold surface treatment.
집회: Incorporating PTHs and vias for layer interconnections.
Testing: Ensuring the PCB meets all performance specifications.

사용 사례

The Industrial Controller PCB is used in various scenarios, ~와 같은:

Automated manufacturing lines
Industrial robot control systems
Process control equipment
Machine tool automation

요약하면, the Industrial Controller PCB is a sophisticated and reliable component designed to meet the demanding requirements of industrial control systems. Its high-density design, excellent performance characteristics, and robust construction make it an essential part of any advanced industrial setup.